Exposing Routinely Believed Myths About Air Compressors

Posted by on Dec 21, 2016 in Uncategorized | Comments Off on Exposing Routinely Believed Myths About Air Compressors

Air compressors can be extremely versatile tools, and they can also represent a relatively large investment. This will result in it being necessary to take extremely good care of this tool to avoid the need to replace it. To better understand the needs of these devices, there are some notions that may need to be rebuked. Myth: The Only Maintenance That Air Compressors Need Is To Have The Air Filter Changed One of the most frequent forms of maintenance that an air compressor will need is for the air filter to be replaced. This filter limits the ability of dust and dirt to block the airflow to the compressor. However, this is not the only care that our air compressor requires. It will also be necessary to regularly clean the exterior of the unit so as to prevent particulate matter from getting inside the system. Also, you will need to empty the condensation pan after each use as this will collect the condensation that forms as the air is compressed. Due to the variations in designs, there may be other steps that you also need to complete, but this will be available in the owner’s manual. Myth: Air Compressors Always Require An Electrical Outlet To Function It can be a common assumption that an air compressor will need to be connected to an electrical outlet to function. While these devices will need a source of power, there are other more portable option that may be used. For example, there are many small air compressors that can operate off of a battery. If you are needing a large industrial air compressor, you can still enjoy greater portability by choosing a unit that comes with a gas or diesel generator. When you operate a gas or diesel powered air compressor, you must ensure that this is done outside to avoid accidentally exposing yourself to harmful fumes. Myth: Since Air Compressors Are Made Of Stainless Steel, It Does Not Matter Where You Store Them Due to the fact that air compressors are often made of stainless steel, there are people that may incorrectly store these tools. While the stainless steel will be extremely resistant to corrosion, the internal wiring and other sensitive parts of the air compressor can suffer damage from being exposed to moisture for a long period of time. Due to these hazards, you should always make sure that you are storing your air compressor in an area that has low humidity and regular temperatures. To learn more, visit websites...

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4 Amazing Benefits Of Tank Coatings

Posted by on Oct 24, 2016 in Uncategorized | Comments Off on 4 Amazing Benefits Of Tank Coatings

The international demand for various chemicals — whether for food processing, computer components, or new energy solutions — has continued to increase in the past decade. As such, suppliers, vessel operators, and buyers all have a vested interest in making sure that chemical cargo is shipped safely and efficiently. In turn, one of the most critical factors of safe shipment is tank coatings, which provide numerous benefits. So if you’re interested in discovering just a few of the advantage these coatings offer, keep reading below. Corrosion Prevention Most of the cargo tanks on board large cargo vessels are made of steel. Chemicals stored in these tanks are often quite toxic or aggressive and can quickly cause the steel to corrode. But with a simple tank coating applied to the surface of the tank, vessel operators can rest assured that corrosion is completely prevented and that the tanks can continue to be re-used several times over. Minimal Absorption Another benefit of tank coatings is that it prevents the tank itself from absorbing and retaining the qualities of the chemicals it stores. In this way, a tank coating acts much like nonstick ceramic cookware that prevents food (and all its various flavors) from getting stuck on it; after all, you wouldn’t want to taste parts of yesterday’s lunch in today’s dinner. This is an invaluable quality of tank coatings, as cargo vessels will often store many different chemicals in the span of a week. Easier Cleaning Yet another advantage of applying a tank coating is how much easier cleaning becomes. While at first glance this might seem to only benefit vessel operators (as they’re the ones overseeing the cleaning of the tanks), it also directly affects shippers and suppliers. If cleaning a tank takes too long, then shipments become inherently less efficient, which is time and money lost for all parties involved. Limit Emissions Many chemicals are categorized as VOCs, or volatile organic compounds. Essentially, this means that they have a low boiling temperature and can evaporate easily. While there are thousands of examples of such compounds in the natural world produced by animals, plants, and fungi, man-made chemicals can pose different problems, especially when toxic chemicals are involved. Fortunately, many types of tank coatings are specifically designed to limit the emission of volatile organic compounds. This protects both the people and air quality on and around the vessel in which the chemical is being carried.  For more information, contact local professionals like RSR Industrial Coatings...

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Flashback To “Sanford And Son”: How To Do Scrap Metal Pickup Old School

Posted by on Sep 14, 2016 in Uncategorized | Comments Off on Flashback To “Sanford And Son”: How To Do Scrap Metal Pickup Old School

In the mid to late 1970’s, there was a TV show that circled around a father/son duo that collected and sold scrap metal. The father was played by the famous comedian Redd Foxx, and the hilarity ensued when various difficult situations came up that the scrap metal recyclers were not quite sure how to handle. However, the show does illustrate some very important things about the business in which Sanford and Son were involved–scrap metal recycling. The pair did it “old school” and lived on the profits they made. Here is how you can do scrap metal pickup and recycling old school and earn a living too. Step One: Operate the Collection Business from Your Own Home As the 1970s show clearly illustrated, the business is operated out of your own home. This cuts operation costs dramatically. You may have to clear it with the city in which you reside unless you live on the outskirts of town where it is relatively acceptable to collect your scrap metal and deposit it on the lawn. Step Two: Use Your Own Truck to Pick up the Scrap You will need a truck, and the more it can hold, the better. While you could advertise that you pick up scrap metal, you can also drive around town on garbage collection days and look for any metal scrap that has been set curbside. Since it is clearly being tossed to the curb and no longer wanted, it is free to take, although it is generally considered polite to ask first. If no one is available to ask, then you can take it and toss it in your truck. You can do this just about any day of the week that you do not have a scheduled scrap metal pickup appointment. Step 3: Store the Scrap on Your Property and Try to Keep It Organized Even though you are attempting to collect, sort, recycle and sell scrap metal, you still want it to be reasonably organized. When you bring a truckload back home to your property, try to place similar objects in their own piles (e.g., old bike frames together on one pile, old car parts together on another pile, etc.). That way, any customer looking to buy a specific piece of scrap metal knows exactly which pile to search and you can easily point that pile out to the customer. As for everything you intend to sell to a scrap metal recycling foundry, place that far off to the side, maybe in a dumpster, until you can have it transported to the...

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A Primer On Equalizing Charging Your Forklift Battery

Posted by on Aug 17, 2016 in Uncategorized | Comments Off on A Primer On Equalizing Charging Your Forklift Battery

Standard lead-acid forklift batteries have plenty of unique care requirements to consider. One of those requirements involves performing an equalizing charge to the battery on a regular basis. The following explains the necessity of equalizing charges and how to safely perform one on your lead-acid forklift battery. Why Equalizing Charges are Necessary Over time, slight differences in electrolyte content within each battery cell can cause some cells to take less charge than others. This imbalance can eventually rob the battery of its full charging potential. An equalizing charge essentially brings all of the cells back to an equal charge. An equalizing charge can not only resolve issues caused by lead plate sulfation, but it can also reverse stratification of the acid and water within the electrolyte mixture. What You’ll Need To properly perform an equalizing charge, you’ll need a forklift battery charger that’s capable of performing equalizing charges. Keep in mind that not all chargers are equipped with this feature. Some chargers offer manual voltage settings for equalizing charges, while others adjust the voltage for an equalizing charge automatically. For safety reasons, you’ll also need to perform this process inside a battery charging room. Make sure that the battery room is well-ventilated, as the electrolyte may bubble during the equalizing charge. Don’t forget to wear gloves and other appropriate personal protective equipment (PPE) when handling or working around lead-acid forklift batteries. How to Perform an Equalizing Charge The following offers a step-by-step guide to perform an equalizing charge on your forklift battery: Make sure that all loads have been removed from the battery before connecting it to the battery charger. Once the battery is connected to the charger, set the charger for the appropriate equalization charge level, as recommended by the battery manufacturer. Start the charging process. During this time, keep an eye on the specific gravity of each cell, as it will increase throughout the charging process. Stop the charging process once the specific gravity of the cells stops increasing. At this point, the specific gravity of all cells within the battery should be uniform with one another. After charging, replace any water that evaporated during the charging process. New lead-acid forklift batteries will need to undergo an equalizing charge every 10 charges. Older batteries will need to undergo this process every 5 charges. Avoid interrupting the equalizing charge cycle if at all possible, as this could eventually shorten the life of the battery. For more information, contact U.S. Lift & Warehouse Equipment Inc or a similar...

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Why Aluminum Sand Casting May Be The Best Molding Technique For Your Prototypes

Posted by on Jul 21, 2016 in Uncategorized | Comments Off on Why Aluminum Sand Casting May Be The Best Molding Technique For Your Prototypes

Finding the most affordable options for producing your metal prototypes is a vital aspect of running a profitable precision metal shop. When you invest the time in designing a part or parts for a customer, having a fast, reliable method for producing a prototype of your design is important for making the most profit on that particular design. Saving time is saving money in any business, especially when it comes to the production of precision metal parts. Check out the time and money-saving benefits of aluminum sand casting for your prototypes. Sand Casting Offers Design Flexibility Many of the prototypes you design may have intricate designs. When your customer has a need for a part that has protuberances, feet and other detailed parts, sand casting molds will turn out prototypes with these parts on them without having to go through several additional steps. With aluminum sand casting, you do not have to worry about being limited during your design efforts. Shorter Tooling Time Equals Greater Profits When the time it takes to produce a prototype is greatly reduced, you have more time to show it to your customer. The less time you spend creating a prototype, the more time you have for making the parts that will bring in the money. If you spend a lot of time setting up other types of molds, you lose time that could be spent working on the actual products. Investing in aluminum sand casting is worthwhile and cost effective. Longer Tool Life Means You Save The tools necessary for producing prototypes using an aluminum sand casting method are long-lasting and can be used over and over again, including the sand/clay mixture used for making molds. When you do not have to spend time and money on tooling and special parts for creating a mold, you save a great deal of money. With some molding techniques, hours are spent putting together machinery and gathering tools. When you are making one prototype, the time to put together a mold needs to be well-spent and faster. Easy Modification Between Prototype Molds is Beneficial Once you have completed a prototype, you will need to change over the casting process for the next one. With some machinery and other techniques, the time it takes for modification can be long and tedious. However, with sand casting, all you will need to do is dump the sand and dust out the box it was in. Mold modification that does not require several steps is certainly a huge time and money-saving benefit. Aluminum sand casting is a great and reliable method of molding the prototypes you design for your...

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About The Benefits Of Hiring A Precision Machining Company For Your Project

Posted by on Jun 27, 2016 in Uncategorized | Comments Off on About The Benefits Of Hiring A Precision Machining Company For Your Project

Did you come up with a blueprint for your own metal furniture and want it constructed in a professional manner? All you have to do is take the blueprint to a company that can provide precision machining services and your furniture will be manufactured with quality equipment. Attempting to take on your own project will require welding equipment and the right kind of tools, which can be pricey if you don’t already have everything in your possession. Below, you will find helpful information about precision swiss machining that will explain why you should leave your project in the hands of professionals. Metal Parts Will Be Cut in a Speedy Manner The best thing about precision machining is that computerized equipment is used for handling metal. Professionals will be able to run sheets of metal through a computerized lathe machine that will not require any manual measurements being done. Basically, the measurements will be typed into the computer and the lathe machine will do all of the cutting with speed. The results will be more precise than doing manual cutting. Manual Assembly of Your Furniture Might Not Be Necessary The computerized equipment that is used in precision machining shops is able to assemble metal parts together. It is possible for machining equipment to fully assemble an object, but it depends on the exact design. Even if any manual assembly is necessary, computerized equipment can take care of the majority of work. Your project will be finished in no time, which may not be the case if you were doing all of the work on your own. You Won’t Have to Risk Manganese Exposure A good reason to leave your metal furniture project to professionals is because you won’t have to risk the dangers of manganese exposure. For instance, although manganese is a nutrient that your body actually needs, it can be harmful when inhaled. The fumes from welding equipment contain the nutrient.  Insufficient safety gear and prolonged exposure to manganese can put you at risk for damaged lungs and several other health issues. The Metal Can Be Customized with Perfection If you want your metal furniture to have a lot of character, machinists can etch unique designs in it with the computerized equipment. The metal can also be customized with the finish of your choice, such as with a satin or shiny look. Get in touch with a precision machining company about your metal furniture project as soon as you are...

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Experienced Welder Working For A Fabrication Company? Welding Projects You Can Make At Home

Posted by on May 27, 2016 in Uncategorized | Comments Off on Experienced Welder Working For A Fabrication Company? Welding Projects You Can Make At Home

If you are an experienced welder who works for a fabrication company, you can also weld at home. This will not only increase your experience, but you may even make some money on the side. Get your welder ready along with the safety equipment you need and try your hand at making the projects below. Make Car Ramps Car ramps are needed by mechanics, individual vehicle enthusiasts, and car businesses. There will always be times when the front or back of the vehicle will needed to be lifted up only slightly. You can make custom car ramps for individual people. Ramps are needed in different sizes. For example, a small car needs a small set of ramps and a large vehicle will need much larger ramps. Set a price for each size, with the price going up as the ramps get larger. Before you know it, you will have clients and be making some money on the side that could turn into a full-fledged business. Make a Workbench People can use a workbench in their garage, shop, craft room, and many other places. This is an easy project, especially for someone that is an experienced welder. If you want to go a little further, create a smaller workbench that is easy to move around. This could also be an item that you could sell. If so, make them in different sizes so people have a variety to choose from. Make a Welding Table Because you are a welder, you know how important it is to have a sturdy welding table to work on. Because you will be welding on this table, it has to be thick metal that can stand up to heat, as well as accidental cuts you may make. When making it, make sure it is at the right height for you. If you know a lot of welders, they would likely want to buy a welding table from you. Make Welding Rod Storage You can make a welding rod storage container to hold all your loose welding rods. These rods can easily roll around on tables and desks so this can be very convenient. It can also help keep your things much more organized. To make this, use the largest piece of box iron that you have. Cut it to a length that is long enough to hold the rods uptight. This will allow you to grab them easily.  Weld it to a metal plate that is wide enough to support the box iron. These are just some projects you can make at home with your welder.  For welding services, contact a company such as Checkpoint Welding &...

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How Can You Tell If A Heat Pump Is Right For You?

Posted by on May 1, 2016 in Uncategorized | Comments Off on How Can You Tell If A Heat Pump Is Right For You?

A heat pump functions like a heater and an air conditioner combined. In the summer, a heat pump works just like an air conditioner by removing heat from inside your home and blowing it outside your home. In the winter, the heat pump will warm your home by removing the heat from the air outside and blowing it inside. In the right climate, heat pumps can be highly efficient and very useful, but heat pumps are still not as common as furnace and air conditioner combinations. In fact, many homeowners aren’t even sure how to tell whether or not a heat pump is right for their needs. The more you know about heat pumps, the easier it will be for you to tell whether or not you would benefit from owning a heat pump. How can you tell if a heat pump is right for you? Heat pumps are a sensible choice for people who live in climates with mild winters because heat pumps are less efficient in lower temperatures. In areas of the country where daytime temperatures frequently fall below freezing, heat pumps may not be the most sensible choice. If you’re not sure whether or not your climate is right for a heat pump, talk to a heating installation and repair professional. He or she can tell you whether or not heat pumps work well in your area.  Why are heat pumps less efficient in lower temperatures? In colder temperatures, your heat pump will need to be supplemented with an auxiliary heater that kicks on when the heat pump isn’t able to extract as much heat as it needs from the outside. This auxiliary heating device is less efficient, and thus cuts back on the benefit of using a heat pump. Why would a homeowner want a heat pump over an air conditioner and furnace combination? What’s the advantage? Having two units (a furnace and air conditioner) requires twice the maintenance over a heat pump because the heat pump is a single appliance that handles both heating and cooling. In addition, heat pumps are more efficient than furnaces overall, which can lead to reduced heating costs in the winter. For more information about the advantages of a heat pump, and whether or not a heat pump is right for you, talk to your heating and cooling installation and repair person. He or she can help you determine whether or not a heat pump will meet your needs. If you’re interested in learning more, check out websites...

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4 Tips for Door Safety in a Warehouse

Posted by on Mar 29, 2016 in Uncategorized | Comments Off on 4 Tips for Door Safety in a Warehouse

Choosing safe commercial doors for your warehouse or multi-use work floor requires careful planning and consideration of common accident causes. The following tips can help you make the right choice. Tip #1: Know the purpose The main purpose of the door is the key to choosing the right door. For example, if the door separate a room where hazardous materials are kept or where fire danger exists, garage-style doors that can be locked down and sealed, or that provide fire insulation, are the safest choice. On the other hand, if the main purpose of the door is to provide a physical barrier, you may not need to invest in as much insulation and can use simple swinging doors instead. Tip #2: Increase visibility Common door accidents occur when one person is approaching the door from one side while someone else pushes it open from the opposite side and someone gets hit in the face. There are two door options that can help avoid this. The first option is simple: choose doors with a window in them. You can even select commercial doors with safety glass so breakage isn’t a concern. Another option is to use a double swinging door set up. Users always go through the door to the right, which means oncoming traffic will always be using the opposite door. Tip #3: Use doors that are safe for machines Some doors are shared by machine and man, such as forklifts going between rooms in a large warehouse. Overhead doors with safety alerts and gates are the best option. The machinery user can simply use a button or remote control to turn on a flashing light or sound alert and bring down a safety alarm. This alerts those on foot and prevents them from accessing the doorway until after the machinery has moved through. Tip #4: Opt for smooth operation Smooth operation is a must, especially for overhead doors. Fighting to open or close a sticking door can lead to accidents, especially if the door begins moving abruptly. Automatic doors that open in response to an approach or at the push of a button can help avoid the need to force an opening. Overhead doors must lift smoothly and stay put once they are opened. A door that slips down by even a few inches can interfere with tall equipment trying to pass underneath, resulting in an accident. Consult with a commercial door provider like Steel Doors to find the options and door types that will work best in your...

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Sedentary Doesn’t Mean Safe: Reducing Stress Injuries For Crane Workers

Posted by on Feb 12, 2016 in Uncategorized | Comments Off on Sedentary Doesn’t Mean Safe: Reducing Stress Injuries For Crane Workers

If you manage a worksite where cranes, from a place like American Equipment Inc, are in operation,  take special care to monitor your crane operators for repetitive stress injuries. Even though crane operation is usually done sitting down, the movements necessary to operate the crane can take their toll on the person in the operator’s seat. Here are four things to take care of and monitor for if you want to give your crane operators the best chance possible of avoiding repetitive stress injuries. Breaks No matter how good the equipment is or how easy it is to use, you have to give your employees chances to rest throughout the day. Even small movements, like gripping a lever for several minutes, can result in muscle fatigue and tendon or ligament inflammation. Harvard notes computer users need to try to take 10-minute breaks every hour (Harvard also notes the breaks can be as basic as just relaxing your arms and letting them drop), and crane operators should aim for at least that, if not more. Listen to your workers if they complain in passing about pain, and ask them occasionally to report on how they’re doing pain-wise. Adjust breaks as needed, adding more if people are complaining of pain or if you see them gripping their forearms or wrists, for example. Stretching Give your workers an opportunity to stretch daily. This should go beyond just stretching out arms. Have them stretch their wrists, arms, shoulders, neck, and back at the very least — legs would be a good idea, too. Staying flexible can help prevent a lot of strain caused by trying to look around the crane and see where obstacles might be. Equipment Operation Quality The equipment that the workers use daily has to be in good condition. That means seats need to be ergonomically safe, the controls need to operate smoothly and not require a lot of straining to use, and visibility out of the crane cab needs to be very good so as not to make the operator experience neck strain. Have all equipment inspected frequently, and replace any troublesome equipment as soon as possible. Vibration Construction equipment vibrates — there’s no denying that. But you can reduce the vibration that the crane operators and other workers feel by adding vibration-damping pads and other accessories to the equipment. Excessive vibrations can lead to back and neck pain, and conditions like carpal tunnel syndrome. Spending the money now for padding saves you money later on in lost work and turnover. If you want more information about preventing injuries like these among your crane operators, have your site evaluated by an ergonomics service and talk to your workers about problems they may be noticing or experiencing. Communication is one of the best ways to ensure your worksite addresses problems in a timely...

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